Fatigue is a special kind of failure of material in which fracture occurs not because of an instantaneous load that is applied, causing a crack to grow. Rather, it is because a stress is applied for some period of time in which the cracks gradually grow until they finally reach a critical level. This concept is especially important when dealing with metals because it is the single most common cause of failure in metallic structures. There has been much study done on the concept, and much has been learned since the beginning of the study of fatigue. Since much has been learned about fatigue, much has been done in the way of learning how to prevent it. For instance it is almost universally accepted that the cracks in fatigue always start on the surface of a material, so therefore, in order to prevent fatigue from occurring, one should strengthen the surface of the material, making it more difficult to fatigue.
(Sean Grealis)